Grey iron plant
We are a traditional Czech producer of grey cast iron. We reach an annual volume of up to 6600 tons.
Materials
GG20, GG25, GG30
Weight
100–30000 kg
Frame dimensions max.
5500 × 3500
× 1000 mm
Dimensions of the caisson max.
11000 × 4000
× 2500 mm
Annual capacity
6600 tons
Patterns
wood, styrofoam
Services according to the customer requirements
Technology
solidification simulation using ProCast
Pattern shop
we ensure the production of wooden patterns, polystyrene patterns, we repair and modify patterns according to the customer's requirements
Heat treatment
3 gas furnaces, homogenization (1 100 °C), normalization, tempering
Laboratory
mechanical properties, chemical analysis, metallographic analyses, non-destructive testing (MPT, UT, LPT, RT), checking the completeness of issued certificates
Technologie
Melting aggregates
Grey iron castings
Capacity:
Cupola furnace (2×)
12 tons / hour
Weight:
Grey iron castings
max. 30 tons
Forming
Hand-operated moulding shop
Moulding compound
self-hardening
Size of frames
5500 × 3500 × 1000 mm max.
Keson
11000 × 4000 × 2500 mm
Weight of casting
100–30000 kg
Binders
furan
Rough machining
Vertical lathes
max. diameter 3000 mm
Horizontal boring machine with rotating table
max. size 2000 mm × 2000 mm
Materials
Grey iron plant
The production of greay iron castings is provided by two cold air cupolas with a capacity of 12 tons/hour. The moulding of castings is carried out to the frames and caissons.
We cast on wooden and polystyren patterns.
ČSN | DIN | EN |
422415 | GG 15 | EN-GJL-150 |
422420 | GG 20 | EN-GJL-200 |
422425 | GG 25 | EN-GJL-250 |
422430 | GG 30 | EN-GJL-300 |
422435 | GG 35 | EN-GJL-350 |
Where grey iron is indispensable
Machine industry
frames, stands, beds, cross-members, gearboxes, flywheels
Power industry
impellers, turbine housings, Kaplan and Francis turbines
Railway industry
wagons chassis, braking system of wagons
Automotive industry
pressing tools
Petrochemical industry
valves, bodies, flanges, sliders, covers, couplings
Marine industry
gearbox parts, propellers, rudder components, cable winches
Mining industry
gearbox parts, chassis components, excavators, and loaders components
Offshore
ship crane parts, offshore platforms parts
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